09 - Engine, 2.0L DOHC / Manifolds / MANIFOLD, Intake / Removal
REMOVAL
WARNING:
Release fuel system pressure before servicing system components. Service vehicles in well ventilated areas and avoid ignition sources. Never smoke while servicing the vehicle.
1.Perform fuel system pressure release procedure before attempting any repairs (Refer to 14 - Fuel System/Fuel Delivery - Standard Procedure) .
2.Disconnect and isolate the battery negative cable.
3.Remove the resonator assembly (Refer to 09 - Engine, Air Intake System/RESONATOR, Air Cleaner/Removal)
4.Using a steering wheel holder, lock the steering wheel in place to keep it from rotating. This keeps the clockspring in the proper orientation.
5.Remove the steering column lower coupler pinch bolt (3) and separate the column (2) from the steering gear (4).
6.Disconnect the vapor line (2) at the purge vapor solenoid end of the line.
7.Remove the NVH foam pad (3) prior to disconnecting the fuel line (1).
8.To remove the foam pad, cut the pad along the score line (1). Make sure care is taken to not make contact with any other components while cutting the pad. Do not cut beyond the line. Remove the pad from the fuel rail once split.
9.Unplug the Electronic Throttle Control (ETC) connector.
10.Unplug the purge solenoid.
11.Remove the throttle body bracket bolts (3), loosen the nuts (2). Allow the throttle body bracket bolts to remain with the intake manifold.
12.Disconnect the fuel injector electrical connectors (1).
13.Disconnect fuel line at rail (3).
14.Remove the two bolts at the fuel rail (2).
15.Remove the throttle body bolts (1) and nut (2) then remove the throttle body assembly (3).
16.Raise and support the vehicle.
17.Remove the front suspension crossmember (Refer to 13 - Frame and Bumpers/Frame/CROSSMEMBER, Front Suspension/Removal) .
18.Remove the four screws that secure the intake manifold silencer to the manifold (1).
19.Remove the intake manifold silencer assembly.
20.Remove the two nuts (1), the bolt (2) and the intake manifold lower bracket (3).
21.Remove wiring harness retainer from the intake manifold eyelets (1).
22.Unplug the three hose connectors (3).
23.Unplug the MAP sensor connector (2).
24.Remove intake manifold retaining bolts (2) and nuts (1).
25.Remove intake manifold through the bottom of the vehicle.